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Arcast Arc 500

The most powerful and comprehensive lab scale
plasma/arc melting product on the market

Arcast Arc 500 Cold Crucible Arc Melting Furnace and Casting Module - The most powerful and comprehensive lab scale plasma/arc melting product on the market

If you want more from your arc melter or you need complex alloys, castings, and/or powder, the Arc 500 is the answer. This is the most powerful and comprehensive plasma/arc melting lab scale product on the market. The big sister to the very popular Arc 200 product, with 100 kW of melting power, at up to 2400 amps, attaining over 3400℃, it can perform all the same tasks and has the same modes of operation, just bigger and faster!.

In common with our smaller arc melters, the Arc 500 provides metallurgists and technicians the power to alloy reactive or nonreactive metals, and cast or atomize these alloys with the least running cost and capital cost, while maintaining a high engineering standard.

Specifications

Capacity

500g Nominal, with a range of 50 - 1,500g

Melt temperature

over 3400℃

Crucible/hearth

Standard

The hemispherical crucible is machined from oxygenfree copper and has a water cooled base. The crucible tilts to allow pouring and is available with multiple spout options. A titanium getter for reducing oxygen is available if needed.

Optional

A graphite crucible is also available.

Arc electrode

The arc electrode is mounted on a water cooled manipulator with a vacuum feed-through. It has a replaceable 10 mm (0.375”) dia. tungsten tip mounted in a copper collet.

Vacuum chamber

The chamber is of stainless steel construction, jacket cooled for extended operation. It has a number of standard ports for bolting on multiple options without modification, and two view ports in the lid.

Two vacuum options

The base model includes a dual stage vacuum pump with a 16cfm pumping rate and an ultimate pressure of 1.1x10-3 Torr (1.6x10-3 mbar). A dial gauge is standard. High vacuum measurement instrumentation and pumps that produce lower ultimate pressures are available (see below).

Typical Vacuum Pump Rates

Chamber pump-down time, low vacuum option:

3 x 10-2 mbar in less than 20 minutes, typical performance

Chamber pump-down time, high vacuum option:

8 x 10-5 mbar in less than 40 minutes, typical performance

System requirements

Electrical

Requires 208 – 240 VAC single-phase and 240 – 480 VAC three-phase, 50/60 Hz, 110 kVA.

DC arc supply, fan cooled, requires 3 phase power. It has fully variable amperage control.

Water

25 lpm below 30℃ @ 5 bar

Gas

Argon or other inert gas

Options

  • Tilt casting with mold options
  • Vacuum casting with mold options
  • Centrifugal casting with mold options
  • Free-fall gas atomizer (for powder metallurgy)
  • Continuous casting (for ingot production)
  • Electromagnetic stirring
  • Graphite crucible (depending on material being processed)
  • High vacuum gauge
  • High vacuum turbo pump and controller
  • Power supply foot control
  • Gas rack
  • Water chiller
  • Customized spares pack (all systems come with a starter pack)
  • Additional custom crucibles
Arcast Arc 500 furnace in action, showing electromagnetic stirring

Diagrams of various standard options available for the Arc 200. These are by no means exhaustive of what is possible.
Select an image for an enlargement

Arcast Arc 500 with atomization optio showing cotrol station Arcast Arc 500 in action
Arcast Arc 500 with atomization option
Arcast Arc 500 with the multi-crucible option
Arcast Arc 500 tilting, vacuum and spin-cast molds Arcast Arc 500 tilting, vacuum and spin-cast molds Arcast Arc 500 tilting, vacuum and spin-cast molds
Arcast Arc 500 tilting, vacuum and spin-cast molds Arcast Arc 500 tilting, vacuum and spin-cast molds Arcast Arc 500 tilting, vacuum and spin-cast molds
Arcast Arc 500 Continuous casting in action (titanium)
Arcast Arc 500 Continuous casting example (titanium)
Arcast Arc 500 Continuous casting example (titanium)
Arcast Arc 500 powder micrograph
Arcast Arc 500 powder micrograph
Arcast Arc 500 powder micrograph
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Arcast Inc.
5 Park Rd.
Oxford, Maine 04270
USA
1 207 539 9638